Best Welders for Home Use (MIG, TIG, Stick)

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There may be nothing more valuable around the home than a welder.

Even if it’s not used very often, when you need one, nothing else will do.

But welders cost a lot and take up a lot of room, right?

Not any more. Today’s welders are compact, portable and inexpensive.

Look at the home welders we’ve found for you in the marketplace.


A quick comparison

Hobart Handler 140 - MIG
Hobart Handler 140 - MIG
  • All metal wire drive
  • Miller brand regulator
  • Adjusting spool takes wrench
Price
Rating
Hobart Stickmate 160i - Stick
Hobart Stickmate 160i - Stick
  • Dual 120/240 volt input
  • Weighs only 20 pounds
  • 240 needs a 40 amp circuit
Price
Rating
Lincoln Electric K2278-1 Handy Core - Flux Core
Lincoln Electric K2278-1 Handy Core - Flux Core
  • Runs on household current
  • Easy set up
  • Cheap ground clamp
Price
Rating
Forney Easy Weld 140 MP - Multi Process
Forney Easy Weld 140 MP - Multi Process
  • MIG, TIG and stick welder
  • Generator friendly
  • No TIG accessories
Price
Rating
Amico TIG-160DC - TIG/Stick
Amico TIG-160DC - TIG/Stick
  • Dual 120/240 volt input
  • TIG torch included
  • No gas regulator
Price
Rating
PRIMEWELD TIG225X - TIG/Stick
PRIMEWELD TIG225X - TIG/Stick
  • AC and DC TIG
  • Includes foot pedal
  • Inconsistent quality
Price
Rating

There Best Welders For Home Use

Here's a list of some of the best welders for home use on the market:

1. Hobart Handler 140 - Best Home MIG Welder

Hobart Handler 140 - Best Home MIG Welder
  • Convenient 120 volt power
  • 25–140 amp output range
  • Both flux core and MIG process
  • Duty cycle is 20% @ 90 Amps
  • 24 gauge sheet to 1/4-inch thick

Pros

  • Miller brand regulator
  • Ground clamp is rugged
  • Weighs only 65 pounds
  • Solid aluminum wire feed
  • Includes a 10-foot MIG connection

Cons

  • Need a wrench to adjust spool tension
  • Some complaints of wires not connected

Overview

The Hobart Handler 140 has enough power to do most jobs you’ll ever tackle in a home shop setting. With an output range from 25 to 140 amps, this machine is able to take care of business with a lot of different materials. 25 amps can weld as thin as 24 gauge sheet metal using the MIG process and with 140 amps running flux core, you can weld up to 1/4-inch thick steel. The 20 percent duty cycle at 90 amps is plenty of working time to deal with just about any home repair chores that are likely to need a welder.

With the ability to run off a 4000-watt generator and a weight of 65 pounds, the Hobart Handler 140 is substantial but portable and versatile. Hobart’s famous for making durable machines that can take the abuse of all-day work on a construction site. Some owners have complained about random disconnected wires, but these reports aren’t numerous. Others don’t like the fact that hit takes a wrench to adjust the spool tension. This machine takes 4 and 8 inch spools and comes with a 3-year warranty.


2. Hobart Stickmate 160i - Best Home Stick Welder

Hobart Stickmate 160i - Best Home Stick Welder
  • Dual 120 and 240 volt power
  • DC stick arc welder
  • Welds 3/8-inch steel
  • 3-year warranty
  • Hot Start for easy arc strikes

Pros

  • Weighs less than 20 pounds
  • Infinitely adjustable amperage control
  • Includes a shoulder strap
  • 30 percent duty cycle at full power
  • 20-160 amps output power

Cons

  • 240 power requires a 40 amp circuit
  • Hobart brand, but Chinese made

Overview

Known for durability and industrial quality, Hobart has been an industry leader since 1917. The Hobart Stickmate 160i is a great arc welder homeowners that runs on 120 volt or 240 volt input power, delivering an output range from 20 to 160 amps. You can weld from 28 gauge sheet metal up to 3/8-inch thick steel plate. It has an infinitely adjustable current setting with increments as small as 1 amp.

Home owners praise this machine’s performance, mentioning the arc quality and how easy it is to strike and maintain an arc with the Hobart Stickmate 160i. The Hot Start feature is technology known as “synergic design” that dynamically monitors voltage, current and arc distance while welding and changes settings in real time to maintain an optimum arc.

One drawback for some people is that this machine is made in China. It is a high quality machine by all accounts, but for those who buy an American brand hoping to buy American built, that’s not the case with this particular product. The Hobart Stickmate 160i comes with a 3-year warranty and weighs less than 20 pounds.


3. Lincoln Electric K2278-1 Handy Core

Lincoln Electric K2278-1 Handy Core
  • Runs on household current
  • Flux core welder for beginners
  • Output range 35-88 amps
  • Electrode wire isn't hot until triggered
  • 1-year warranty

Pros

  • Four output ranges
  • Leads are factory-connected
  • Easy settings for beginners
  • Great for appliances and carts
  • Can weld 1/8-inch steel

Cons

  • Duty cycle is only 20 percent at 70 amps
  • Some owners say the ground clamp is cheap

Overview

The Lincoln K2278-1 Handy Core is a beginner-level flux core welding machine that’s perfect for light repairs around the home. Able to weld as thin as 18-gauge sheet metal, it’s great for repairing garden tools, appliances and gutters, to name a few. It maxes out at 88 amps, which will weld 1/8-inch thick steel in a single pass. With that amount of welding power, you can take care of automotive chores like welding brackets, repairing exhaust systems and handle things around the yard and garden like fencing and gate hinges.

Some owners report that the Lincoln K2278-1 Handy Core ships with a cheaply made ground clamp, which can affect the quality of your welding. Other users feel that the duty cycle isn’t robust enough to do serious work. It’s rated for 20 percent at 70 amps, which doesn’t sound like much, but that would let you weld for two straight minutes on thick sheet or a thin bracket before having to rest the machine.

The Lincoln K2278-1 Handy Core comes with a gun and lead, ground clamp, and the power cable already assembled and backed by a 1-year warranty.


4. Forney Easy Weld 140 MP Multi-Process Welder

Forney Easy Weld 140 MP Multi-Process Welder
  • 120 volt input power
  • Settings are infinitely adjustable
  • MIG, TIG, flux core and stick welder
  • 10-foot MIG gun
  • Output range 10 to 140 amps

Pros

  • Generator friendly
  • 32 gauge sheet metal to 1/4-inch steel
  • Tweco-style MIG parts
  • Mounts both 4 and 8-inch rolls
  • Solid metal wire drive

Cons

  • TIG accessories not included
  • No gas regulator

Overview

The Forney Easy Weld 140 MP is an inexpensive welding machine for the home featuring MIG, DC TIG, DC stick and flux core processes, all in the same box. Running on 120 volt household power, it’s convenient to use anywhere.

With an all-aluminum wire feed drive that mounts both 4-inch and 8-inch wire spools, the build quality of the Forney Easy Weld 140 MP is evident throughout the machine. DC TIG isn’t really suitable for welding aluminum, but with the MIG process and a optional spoolgun, you can weld aluminum up to 1/8-inch thick.

The Forney Easy Weld 140 MP has an infinitely adjustable output range from 10 to 140 amps, allowing you to weld from 32 gauge sheet metal up to 1/4-inch steel. To use the gas MIG or TIG processes rather than stick and flux core, you’ll need to buy a gas regulator and a TIG torch.


5. Amico TIG-160DC - TIG / STICK / ARC 2-in-1 Welder

Amico TIG-160DC - TIG / STICK / ARC 2-in-1 Welder
  • Dual 120/240 volt input power
  • DC TIG and stick arc welding
  • 20 to 160 amps 240 welding
  • 13-foot electrode holder
  • 10-foot work clamp

Pros

  • Lift-type arc start
  • 60 percent duty cycle at 160 amps
  • 24 gauge sheet up to 3/8-inch plate
  • Includes TIG torch and electrode clamp
  • Weighs only 26 pounds

Cons

  • Does not include a TIG control pedal
  • No gas regulator included

Overview

The Amico TIG160-DC has a 20-160 amp output range, soft enough on the lower end to work on 24 gauge sheet metal and the top-end juice to weld 3/8-inch steel. This box features dual voltage input. When plugged into 120 volt household power, it will put out up to 140 amps. In the shop you can plug it into a 240 volt, 30 amp dryer circuit and get the full 160 amp output.

This machine has a lot to offer for this price range. The Amico TIG160-DC has a 60 percent duty cycle at full power, high frequency lift start for the TIG arc and synergic design that dynamically adjusts the arc as you weld for a “soft arc” effect that maximizes efficiency, makes it easier to weld and saves consumables.

One thing homeowners didn’t like about the Amico TIG160-DC is that it doesn’t come with a TIG control pedal or gas regulator. It does include a TIG torch so you don’t have to spend money on the most expensive accessory. There’s also an electrode clamp for stick arc welding.


6. PRIMEWELD TIG225X - Tig/Stick Welder

PRIMEWELD TIG225X - Tig/Stick Welder
  • AC and DC TIG and stick welder
  • Powered by IGBT inverter
  • 3 year warranty
  • Gas regulator included
  • Wide output range 10 to 225 amps

Pros

  • Pulse Width Modulation
  • High frequency arc starts
  • AC and pulse frequency 200 hertz
  • CK-17 torch made in USA
  • Metal foot pedal included

Cons

  • Reports of inconsistent quality
  • Manual is completely illegible

Overview

The Primeweld TIG225X is a versatile, full-featured AC/DC TIG welder with an awful lot of features for its price range. Pulse width modulation and AC phase adjustment provide the ability to modify bead width and depth characteristics. The AC waveform function cleans the weld puddle, removing impurities to eliminate bead cleaning chores.

This welder features a 100 percent duty cycle at 108 amps. This means you can weld continuously on 1/8-inch steel plate. Some owners report inconsistent build quality, with some machines arriving without wires hooked up and missing accessories. At the full 225 amps The Primeweld TIG225X has a 40 percent duty rating, meaning you can weld at max power for four minutes on 1/2-inch steel plate.

The Primeweld TIG225X gives the homeowner the same power as professional fabrication shops. This machine has a 3 year warranty. It ships with a metal foot control, a regulator and a CK17 torch with flex lines. With dual 120 volt and 240 volt input, huge adjustability and a very wide ouput range, the Primeweld Tig225X costs more than others in this roundup, but it’s well worth considering.


Buying Guide for Home Welders

Among the things to consider, when shopping a welder for home use are:

  • Input power rating
  • Output power
  • Type of work you plan to do
  • Type of welding process you either need or prefer
  • Space considerations
  • Pricing

Most machines are designed to prioritize one or two of these needs over the others, so a balance of features is what you’re striving to achieve here.

Power Requirements

Input Power

When we talk about power needs as they relate to a welding machine, there is an input power rating and output power rating.

For now, it’s important to realize that some machines are designed to run on 120 volt household power, some on 240 volt power like you may have for a dryer or furnace (and sometimes in the shop) and there are others that run on both 120 and 240 volts.

Output Power

When it comes to output power, your choice here is going to depend primarily on the type of work you plan to do.

Machines with an input side that only takes 120 volts are limited to 140 amps output, which is still enough to weld steel up to about 1/4-inch thick. If you need to weld thicker steel than that, you need a machine powered by 240 volts.

If you want to work on thin metal like ducting or auto bodies, you need a machine that gets down to a low amperage, preferably 10 amps or less. Usually, the best control at lower power levels is found on 240 volt machines, though not always, and it can also be a function of higher cost.

Type of Work

The type of work you want to do should always be the main factor influencing your choice of a welder. The way you intend to use your machine at home affects decisions about which process you need to use and the power needed. These factors, in turn, will partly determine the size, weight and price of your final choice.

If you know for certain that your primary use is going to be building furniture or fencing from large-diameter tubing that’s 1/8-inch thick, for instance, you need 90-plus amps and the best process would be stick or flux unless you’re building roll cages for race cars, in which case TIG is the better choice.

If you plan to weld mostly very thin metal, TIG and MIG are the usual ways this is done. For angle iron used to patch and repair quick and dirty fixes, stick arc welding has been the tool of choice for well over a century.

Welding Processes

Each type of welding process carries particular advantages and disadvantages for the home welder.

Arc or Stick (SMAW)

Stick Metal Arc Welding, usually abbreviated SMAW or just called stick welding or arc welding, is the one you’re likely most familiar with.

It uses a ground lead that’s clamped to the workpiece and a clamp that holds a rod-shaped electrode that’s struck like a match on the metal piece to create and arc, and the rod is consumed to fill the gap in the metal and join the pieces as they melt.

Stick welding is the only process that can weld cast iron.

The main advantages are the minimal cost of machinery and ease of setup. The drawbacks are the messy welds that need cleanup time and the necessity for a good deal of practice before you’re very good at it. That being said, there are some good stick welders you can buy for under $500.

Flux Core (FCAW)

Flux Core Arc Welding uses a spool of metal wire that’s fed from a motor drive through a hollow lead to the arc gun, taking the place of the rod used in stick welding.

It’s easier to learn and get good at than possibly any other type of welding, the machines are inexpensive and you can weld outside in a breeze.

Flux core wire is hollow and filled with a material called flux, similar to the powder coating on the outside of a stick arc welding rod. As the electrode wire is consumed, the flux melts and forms a gas shield around the weld puddle, making for a cleaner bead than stick welding.

MIG Welding

Metal Inert Gas welding uses a wire feed system like flux core welding, with a gas shielding hose that flows gas from an attached cylinder around the weld to shield it from the atmosphere, preventing impurities. The electrode wire can be either hollow flux core wire or solid wire.

It’s easier than stick welding and is usually a good place to start for beginners, but it’s not as easy as flux core to set up or to learn the skills. In addition, MIG doesn’t perform well outside in a breeze.

TIG Welding

Tungsten Inert Gas is a type of gas shielded arc welding that uses a tungsten electrode in the torch that is consumed only very slowly and incidental to the welding process. The electrode is shielded by inert gas from an attached cylinder.

Unlike MIG welding, TIG is unable to weld aluminum in a practical sense using DC current. It can be done, but takes special skills and a lot of power. To be practical, TIG welding for aluminum needs an AC machine to do the work.

In addition, TIG is a special skill, requiring two hands, one for the torch and the other for a filler rod similar to what you see in oxy-acetylene torch welding. As you move the torch along the seam and melt the metal, you have to feed the rod into the weld puddle.

That’s not all.

The best TIG work requires the ability to tell when you’re getting the metal too hot or not hot enough and control the heat level, usually using a foot pedal-type of control, but there are also rigs with a thumb button or dial on the torch for this.

If you’re willing to do the practice at home and gain the skill, it’s very rewarding, and TIG makes the most beautiful beads in welding and the strongest joints in aluminum or titanium tubing. It can also be used to weld copper.

The disadvantages for homeowners are the initial cost of equipment and the practice time.

Size and Space

The more powerful your welder and the more complicated the processes you’ve chosen the bigger the welder will be. Some of the machines with dual-voltage input and three processes can weigh upwards of 90 pounds.

Make sure you have room at home in a corner or on your bench for a machine like this. You may want a cart that’s dedicated to the welder, gas bottles, accessories like different types of torches, rods, wire spools, tools like chipping hammers, wire brushes, helmets, gloves, wrenches and the like. These things take up room!

Pricing

It should come as no surprise that the more powerful and feature-packed your choice of welder is, the more it’s likely to cost. There are cheap welders available that may be suitable, but it will come down to your needs.

Take into account whether or not the original investment includes accessories like:

  • gas regulators
  • quality clamps
  • long leads

TIG machines often require the separate purchase of a regulator or a heat control pedal. Some of them don’t even include a TIG torch, which is different than a MIG torch is.

If you want to weld aluminum without having to learn or pay for the AC TIG process, you can use a MIG machine to do it if you buy a separate accessory called a spool gun that feeds the aluminum electrode wire from a spool that’s positioned at a closer distance to the tip than its usual location inside the welder.

These things can all add extra cost to your initial purchase. By contrast, most flux core and stick welders are basically ready to go right out of the box.

Where Does That Leave Us?

After careful consideration of the factors discussed here, we’ve selected the Hobart Handler 140 as the Best Home MIG Welder, due to its well-balanced compromise of quality, power, value, low initial investment and useful features for the average home welder. It runs on 120 volt current, it can use both flux core and MIG processes, providing a path to upgrade your skills and capabilities, and Hobart is famous for long-lasting and durable equipment.

For those interested in multiple processes, the Forney Easy Weld 140 MP lets you start on flux core, transfer those skills to stick welding, then offers the upgrade path to MIG and TIG processes in the same box. If you’re in need of a good AC TIG welder, the Primeweld TIG225X is the way to go.

About Jeff Grill

Jeff Grill hails from Long Island, a 118 mile stretch of land that starts just off the coast of Manhattan and stretches deep into the Atlantic ocean. He has always been interested in welding from an early age and has the cuts and bruises to prove it as he set out to work with a variety of metals.

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