Hobart Handler 140 vs. Lincoln 140 Easy MIG – A Detailed Comparison

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We know it: Hobart and Lincoln, two well-known and trusted names when it comes to welders.

They make similar 140 amp models and for most welders, both are a great option.

But when looking for a reliable welder made by a reputable manufacturer, it is inevitable. At some point, you will end up comparing these two well-made units head to head.

They have surprisingly similar features and specifications. However, depending on the work you intend to do, one or the other might be a better fit.

With that in mind, let’s dig in and explore the particulars for these two workhorses. There are some differences and the details matter when trying to pick which one is right for your shop.

A Quick Comparison

  Hobart Handler 140 Lincoln Easy MIG 140
Image hobart handler 140 mig welder
Manufactured In USA Mexico
Welder Type MIG, Flux Core MIG, Flux Core
Input Voltage 110V/115V/120V (20A) 110V/115V/120V (20A)
Duty Cycle 20% @ 90A(18.5V) 20% @ 90A (19.5V)
Amperage 25 – 140A 30 – 140A
Voltage  5 Fixed Positions 4 Fixed Positions
Wire Feed Speed Infinite Infinite
Weldable Materials Mild steel, stainless, aluminum Mild steel, stainless, aluminum
Mild Steel Thickness 

(Single pass)

24 ga. – 0.25 in. 24 ga. – 3/16 in.
Wire Thickness 0.024 – 0.035 in. 0.025 – 0.035 in
Wire Feed Speed 40 – 700 ipm 50 – 500 ipm
Wire Spool Sizes 4-in., 8-in. 4-in., 8-in.
Spool Gun Ready
Welder Dimensions (H x W x L) 12.375 in. x 10.625 in.  x 19.5 in. 13.7 in. x 10.15 in. x 17.9 in.
Weight 57 lbs. 50 lbs.
Warranty 5/3/1 years 3 years
User Ratings ★★★★★ ★★★★★
Price Latest price
Amazon
Latest price
Northerntool

Hobart Handler 140 (#500559)

Welding enthusiasts know the Hobart Handler 140 for a reason. This particular welder earned its reputation as a reliable, versatile, straightforward machine. In particular, the wire feed system has won many fans with its great design and dependability.

For the hobbyist or small business owner, the Handler 140 performs MIG and flux core welding for a variety of jobs. From welding of rugged suspension parts on a tractor to thin sheet metal, this unit performs a variety of tasks and is easy to use.

Plus, manufacturing in the USA matters to some people and the Illinois Tool Works owns Hobart, as well as Miller Electric. Both brands are made in the midwest, in separate plants, with Hobart focusing on the design and manufacture of welders for homeowners and small businesses.

Hobart Handler 140 review

What’s Included with the Handler 140

  • HR-100 gun with 10 ft. (3 m) cable
  • Owner’s manual
  • 10 ft. (3 m) ground cable with clamp
  • Built-in gas solenoid valve
  • Dual-gauge regulator with gas hose
  • Spool hub assembly for 4 in. or 8 in. spools
  • Sample spool of .030 in. (0.8mm) self-shielding flux-cored wire
  • .030 in. (0.8mm) contact tips
  • Quick Select™ drive roll for .024 in. (0.6mm) or .030/.035 in. (08/.9 mm) solid wire, and .030/.035 in. (0.8/0.9 mm) flux-cored wire
  • Power cord with plug
  • Welding guide
  • Material thickness gauge

Hobart Handler 140 Highlights Compared to Lincoln 140

Pros

  • Reliable wire feed system up to 700 inches per minute (including aluminum)
  • Welds aluminum without the additional cost of a spool gun
  • 5 voltage settings for better heat control
  • User-friendly 3-groove drive roller (“Quick Select”)
  • Wide WFS range
  • Strong Warranty (e.g. transformer covered for 5 years)
  • Made in the USA

Cons

  • Cannot use with a spool gun
  • Regulator not C100 compatible 
  • Work clamp is light and undersized
  • The aluminum thickness range is smaller (only 16 to 20 gauge.)

Where to buy

There are a few retailers selling Hobart Handler 140, however, the main 3 selling this at the best price are:

Lincoln Electric 140 Easy MIG (#K2697-1)

The Lincoln Electric Easy MIG 140 comes with a solid heritage. With over 100 years of manufacturing welders, Lincoln Electric boasts a proud history and a significant worldwide presence. They are based in Ohio but manufacture the welders in Mexico.

This Easy MIG 140 finds a home in many home enthusiasts and small business shops for a reason. It is easy to use and capable, especially with sheet metal. Plus, with flux-core wire, you can weld up to 5/16 in. thick mild steel with multiple passes. So, it is a versatile welder.

Lincoln Electric makes many different welders and that can create confusion for the consumer. You will find a variety of 140 models sold under several brand names. But most share identical features and specifications. These include:

  • Weld-Pak 140
  • MIG-Pak 140
  • Easy-Mig 140
  • Pro-Mig 140

(Note: the Power MIG 140C and 140MP are NOT the same. They have differences in the power supply, wire drive, and voltage control.)

What’s Included with the Easy MIG 140

  • Magnum® 100L gun and 10 ft. (3.0 m) cable assembly 
  • .025 in (0.6 mm) contact tips (Qty 3) 
  • .035 in. (0.9 mm) contact tips (Qty. 3)  
  • Gasless nozzle for Innershield® welding  
  • Gas nozzle for MIG welding  
  • Spindle adapter for 8 in. (203 mm) diameter spools  
  • Dual track drive roll for MIG and flux-cored welding of .025 – .035 in. (0.6 – 0.9 mm) diameter wire 
  • Harris® 3000290 Gas Regulator 
  • 52 in. (1.3 m) hose for use with Ar/CO2 or CO2 gases. (requires an adapter to use with C100 gas tanks, not included.)  
  • Sample spool of .025 in. (0.6 mm) diameter SuperArc® L-56® premium MIG wire  
  • Sample spool of .035 in. (0.9 mm) diameter Innershield® NR®-211-MP flux-cored wire 
  • 10 ft. (3.0 m) cable and work clamp 
  • How TO MIG Weld DVD  
  • Instruction manual

Lincoln Easy MIG 140 Highlights Compared to Handler 140

Pros

  • Spool gun ready which allows welding 22 to 10 gauge aluminum
  • Rugged clamp with braided strap
  • Comes with more contact tips
  • No tools needed for wire spool, wire drive, and polarity adjustments

Cons

  • Extra expense to add the spool gun needed to weld aluminum
  • WFS more limited
  • Made in Mexico 
  • Shorter warranty
  • Fewer voltage selections

Where to buy

The Lincoln Electric 140 Easy MIG seems to be more widely available. However, there can be a big difference in what you pay depending on where you shop. Here are a few online retailers we found:

Hobart 140 vs Lincoln 140 – The Main Differences

With similar features and specs, you might want to know the differences that do exist. That is only natural since these variances will be what helps you decide which unit is right for you. To make that easy we have summarized the differences below.

Welding Controls

The operating panel on both units is pretty straightforward. A simple on/off toggle and two control knobs. One dial controls the WFS, and a second to select the voltage setting.

With both welders, you can operate the controls with gloves on, even though the knobs are on the small side.

So, there is not much difference between the controls, except for orientation. The Hobart 140 uses a vertical stacking of the two dials, while the Lincoln 140 sets the two knobs horizontal, or side by side. Some may find one or the other more convenient, but this is a minor difference.

Wire Feed Speed

The wire feed speed (“WFS”) control found on each welder allows “infinite” control over the machine’s WFS range. This enables fine-tuning that is often needed to get that perfect arc. And both welders do produce good arcs, with little difference, when the controls are set right.

But these machines do differ in the WFS range. The Hobart 140 range is wider at 40 to 700 inches per minute (“ipm”). For comparison, the Lincoln 140 offers 50 to 500 ipm.

When welding aluminum, the Hobart wire feed system feeds soft aluminum at the high speeds needed without birdnesting, crushing, or jamming. With the Lincoln, you can weld aluminum but you need to purchase a separate spool gun. More on welding aluminum later.

In general, if you compare the two welders straight out of the box, the Handler 140 wire feed system is a better design and more versatile than the Easy MIG 140.

Voltage Selection

Both units have preset voltage selections. But the Handler 140 from Hobart offers 5 presets. The Easy MIG 140 offers 4. 

With one more preset, the Handler 140 provides you with more options to adjust the heat. That means better tuning of your arc.

Welder Parts

Wire Drive Mechanism

The Lincoln and Hobart welders come with dependable cast aluminum wire drives and you can change the drive roller for different size wire without tools on each. Plus, both also provide tension control with clear markings to aid in properly setting the wire tautness. 

The Lincoln 140 uses a dual groove roll. To change from the 0.025 in. to the 0.030/0.035 wire groove, you need to remove the drive roll and flip it over, which can be done without tools.

However, the Hobart 140 comes with a triple groove roller. You simply push in and twist the roller to set it for the wire size you want to use, then let go. Done. No removing the roller and no tools. It is easier to change over compared to the Lincoln welder.

The Hobart 140 wire drive has two “smooth” grooves, the same as the Lincoln welder. But there is a third, textured groove. It is designed for 0.030/0.035 in. flux-cored wire and lets you use less tension to avoid squashing or deforming a “softer” wire.

At this welder level, this is unique to the Handler 140. It is hard to push soft wire without jams, birdnesting, or other problems. But the textured groove allows for the use of flux-core wire without issue. The solid performance is actually surprising for a welder in this price range.

So, both units include quality drive mechanisms that you can rely on. But for versatility and ease of use, without buying additional accessories, the Handler 140 edges out the Easy MIG 140.

Guns and Cables

As supplied, both units provide MIG guns and cables, all 10 feet long. The guns on each welder are easy to use and fit the hand well. The cables come with quality sheathings and they are easy to manage.

The ground cables found on the two welders are 6 gauge, thick enough to handle the load without becoming too hard to manage. But Hobart’s work clamp is smaller.

Notably, the Hobart 140 clamp is also missing a braided bonding wire to connect the clamp jaws. But the Lincoln Easy MIG 140 comes with one, and their clamp is larger.

This bonding wire allows the clamp to work no matter which jaw makes good contact. As a result, it is easier to establish a good ground with the Lincoln 140.

You can easily swap the clamp on the Hobart unit and it is inexpensive to do so. But it is still an additional expense plus your time and effort after buying a brand new welder.

So, out of the box, the Lincoln 140 comes with a better work clamp. The Hobart clamp works, but it is small and not as forgiving.

Shielding Gas Regulator and Hoses

Both welders include a regulator and gas hose in the kit. Each regulator comes with dual gauges and brass connections for attaching them to the gas tank.

For both welders, the two gauges indicate the gas flow in cubic feet per hour (“CFH”), and the gas left in the tank as pounds per square inch (“PSI”).

Lincoln supplies a Harris regulator that is compatible with Argon and Argon blends (e.g. C25). It can also run pure CO2 if you use a special CO2 tank adapter (the adapter is not included in the Lincoln kit).

The Miller-branded regulator supplied with the Hobart 140 works with Argon and Argon blends. But it is not recommended for use with 100% CO2.

As you can see, the major difference is the Lincoln 140 can run pure CO2 with the supplied regulator (if you buy the adapter). Since CO2 is cheaper to use, some welders consider that to be an advantage for the Lincoln welder as supplied.

Overload Protection Circuits

Welding draws large amounts of electricity and the various machine mechanisms can overheat or overload. To protect against damage, both units build in protection that includes:

  • Wire Drive Motor Protection: Both wire drive motors are protected by an automatic overload circuit.
  • Output Overload Protection: On each of these welders, if you exceed the maximum output, a circuit breaker will trip. This breaker then must be manually reset.
  • Thermal Protection: Both the Lincoln and Hobart units monitor the power supply temperature and will shut down the welder if it gets too hot. You then need to wait for internal fans to cool the unit before you can use it again.

The manufacturers know overheating can be an issue and they do provide a way to rate the machines’ ability to “work” and handle the load. This is what they call the duty cycle, and it rates the time you can weld at a given output level.

The stated duty cycle for each of the 140 units being reviewed is 20% at 90 amps. So what does that mean?

Well, it means over a 10 minute period of time, you can weld for 2 minutes at 90 amps. The unit needs to cool for the other 8 minutes. Hence the 20% rating.

If you increase the output amps, the duty cycle goes down. If you decrease the output amps, the duty cycle goes up. Hobart does supply a graph of the duty cycle vs. the output amps on their cut sheet for the welder to help you understand how the duty cycle changes with output amps, as seen below:

Taken from Hobart 140 spec sheet

If the duty cycle is exceeded, you risk overheating the unit and tripping the thermal protection. You then need to wait for the fans to cool it off enough to continue.

The Hobart unit has an overload light on the control panel that comes on when the overheating protection is engaged. The Lincoln welder does not. 

It is not a huge difference, but it is nice to have so you can see when the Hobart welder has cooled enough to resume. With the Lincoln, you have to guess and test with the trigger to see if it has cooled enough.

Operator’s Manual

This might be splitting hairs, but the Hobart manual appears to contain the useful information a welder wants in a clear, easy to use format. The Lincoln manual also includes understandable and adequate information. But it does lack a welder settings chart.

For some, those little things make a difference. But the links to each manual are included in the paragraph above and you can see for yourself if you are so inclined.

Warranties

Lincoln Electric offers a 3-year parts and labor warranty. The exceptions are the MIG gun, covered for 90 days, and the gas regulator which is warranted for 1 year. Wear and tear on the cables is not covered at all.

Hobart offers a 5/3/1 warranty. It includes parts and labor for 5 years on the transformer and 3 years on the wire drive system, control boards, and the regulator. The MIG gun, contactors, and relays are covered for 1 year (or 90 days for industrial use).

While the Lincoln warranty is strong, Hobart does have an edge in this category.

Welding Aluminum

We saved this topic for last. Depending on how important it is for you to weld aluminum, it may be the deciding factor for which unit you should buy.

The Hobart 140 is more versatile out of the box. It can weld 16 to 12 gauge aluminum as supplied. That is convenient, and you may think it is the better option of the two. However, the Hobart welder does not accept a spool gun.

The Lincoln 140 with a spool gun accessory can weld 22 to 10 gauge aluminum. The Lincoln spool gun is well designed and eliminates common problems like birdnesting. Overall, it might even be a bit easier for welding aluminum than the Handler 140.

If your work involves aluminum in the 22 to 10 gauge thickness range, the Lincoln Easy Mig 140, plus the spool gun, maybe your best choice. 

Conclusion

The Lincoln Easy MIG 140 and Hobart Handler 140 are two great welders. Either should provide years of reliable service in a home or small business shop. Plus, both options are reliable, portable, and easy to use even for first-time welders. 

But in general, if you do a lot of aluminum work in the 22 to 10 gauge range, that may push you towards the Lincoln 140 welder plus the add-on spool gun. It is a good choice in this situation.

With a solid wire drive and strong warranty, the Hobart 140 does edge out the Lincoln 140 when aluminum is not a major part of your work. It is more versatile as supplied with more voltage control and a wider WFS range than the Lincoln 140.

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About Jeff Grill

Jeff Grill hails from Long Island, a 118 mile stretch of land that starts just off the coast of Manhattan and stretches deep into the Atlantic ocean. He has always been interested in welding from an early age and has the cuts and bruises to prove it as he set out to work with a variety of metals.

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